Identification and Characterization of Sulfur Cake from Stepnogorsk Sulfuric Acid Plant

Authors

  • Ye. Tileuberdi Institute of Combustion Problems, 172, Bogenbai batyr str., 050012, Almaty, Kazakhstan; Abai Kazakh National Pedagogical University, 13, Dostyk ave., 050010, Almaty, Kazakhstan
  • Ye. Imanbayev Institute of Combustion Problems, 172, Bogenbai batyr str., 050012, Almaty, Kazakhstan
  • Ye. Kanzharkan Institute of Combustion Problems, 172, Bogenbai batyr str., 050012, Almaty, Kazakhstan; Abai Kazakh National Pedagogical University, 13, Dostyk ave., 050010, Almaty, Kazakhstan
  • A. Kidyrali Institute of Combustion Problems, 172, Bogenbai batyr str., 050012, Almaty, Kazakhstan; Al-Farabi Kazakh National University, 71, al-Farabi ave., 050040, Almaty, Kazakhstan
  • S. Frolov Stepnogorsk sulfuric acid plant, Industrial Zone 6, complex No. 5, Stepnogorsk, Kazakhstan
  • N. Bektenov Abai Kazakh National Pedagogical University, 13, Dostyk ave., 050010, Almaty, Kazakhstan

DOI:

https://doi.org/10.18321/ectj1650

Keywords:

Sulfur , Sulfur cake , Sulfuric Acid Plant , Modification , Sulfur-containing waste

Abstract

In the paper, the physical and chemical characteristics of sulfur cake from Stepnogorsk Sulfuric Acid Plant (SSAP LLP) were studied. During the production of sulfuric acid, 130–200 tons of sulfur-containing residues are accumulated per year, the storage of which negatively affects the environment. The peaks of IR spectrum analyses are linked to the stretching vibrations of S=O, S-S bonds, and O-S-O groups. The chemical composition of the filtration waste of molten sulfur from the settling tanks of the Stepnogorsk sulfuric acid plant is represented by the following elements: S (about 60 wt.%), O, Na, Mg, Al, Si, Cl, Ca, Fe, Cu, Pb, and Zn. The content of organic compounds in sulfur cake is low, and mineral components – gypsum, calcium sulfate, and silicates are contained in insignificant quantities, which makes it possible to use it for the production of composite materials for construction purposes. Using compositions will improve the properties of materials and provide an opportunity to sell additional volumes of sulfur on the domestic market, which will reduce the consequences of excess production and the environmental burden from long-term storage of sulfur-containing waste.

References

(1) S. Turganbay, S.B. Aidarova, K.B. Musabekov, et al., Eurasian Chem.-Technol. J. 14 (2012) 313─319. Crossref

(2) B. Dusipov, U. Makhambetova. Hydrometeorology and Ecology [Gidrometeorologija i jekologija] 4 (2003) 241–244. (in Russ.). URL

(3) Ye. Tileuberdi, Ye.A. Akkazyn, Ye.K. Ongarbayev, et al., IOP Conf. Ser.: Mater. Sci. Eng. 323 (2018) 012004. URL

(4) S. Turganbay, S.B. Aidarova, K.B. Musabekov,et al., News of the National Academy of Sciences of the Republic of Kazakhstan: series chemistry and technology 3 (2023) 187─198. Crossref

(5) Yu.A. Sangalov, Yu.K. Dmitriev, V.I. Matalinov, et al., Elemental sera: from raw materials to new substances and materials. Bulletin of the Bashkir University [Vestnik Bashkirskogo universiteta] 2 (2004) 31─34 (in Russ.).

(6) S. Turganbay, S.B. Aidarova, G. Turganbay, et al., International Journal of Biology and Chemistry 12 (2019) 146─152. Crossref

(7) R.T. Porfiryeva. Development of scientific fundamentals of small-scale technologies for the processing of sulfur and its compounds into sulfide and polysulfide. Dissertation for doctor of technical science, Kazan, 2006 (in Russ.).

(8) G.A. Medvedeva. Technology of polysulfide substances based on sulfur, pyrite, calcium glycerophosphate and materials using ash and slag waste of CHP. Dissertation for doctor of technical science, Kazan, 2006 (in Russ.).

(9) М.А. Bekzhanov, А.D. Аkbasova, К.А. Saparbayev, et al., Utilization of sulfur-containing wastes of petroleum and chemical industries. Herald of the Kazakh-British technical university 2 (2019) 12─21. (in Russ.) URL

(10) Y. Ongarbayev, Y. Tileuberdi, A. Baimagambetova, et al., Processes 12 (2024) 2048. Crossref

(11) Stepnogorsk Sulfuric Acid Plant. URL (accessed February 20, 2024).

(12) V.P. Malkin, C.B. Meshherjakov, Evaluation of the qualitative and quantitative composition of the "substance" obtained during the disposal of sulfuric acid industrial waste, Environmental protection in oil and gas complex [Zashhita okruzhajushhej sredy v neftegazovom komplekse] 6 (2003) 5─11.

(13) G. Kutney. Sulfur: History, Technology, Applications and Industry. ChemTec Publishing, 2007. 241 p. URL

(14) X. You, Materials Sciences and Applications 12 (2021) 353─361. Crossref

(15) H. Zhang, X.Y. Zhang. Preparation of Modified Porous Steel Slag/Rubber Composite Materials and Its Properties. Chinese Journal of Engineering 41 (2019) 88─95.

(16) S. Turganbay, S. Aidarova, S. Kumargaliyeva, et al., ES Materials & Manufacturing 23 (2024) 1020. Crossref

(17) ACI Committee 548. Guide for Mixing and Placing Sulfur Concrete in Construction. Materials Journal 85 (1988) 314─325. Crossref

(18) M. Dugarte, G. Martinez-Arguelles, J. Torres, Sustainability 11 (2019) 70. Crossref

(19) M. Dehestani, E. Teimortashlu, M. Molaei, et al. Data in Brief 13 (2017) 137─144. Crossref

(20) A.-M.O. Mohamed, A. El-Dieb, K.M.L. El Sawy, M.M. El Gamal, Environmental Geotechnics 2 (2015) 95-103. Crossref

(21) S. Turganbay, A. Ilin, N. Atageldiyeva, et al., Engineered Science 25 (2023) 956. Crossref

(22) Wei M.S. The Preparation of Polymeric Sulfur and Study on Its Dielectric Properties. Beijing University of Chemical Technology, Beijing 2018.

(23) C. Meyers, H. Toutanji, J. Aerosp. Eng. 20 (2007) 220─226. Crossref

Downloads

Published

2024-12-25

How to Cite

Tileuberdi, Y., Imanbayev, Y., Kanzharkan, Y., Kidyrali, A., Frolov, S., & Bektenov, N. (2024). Identification and Characterization of Sulfur Cake from Stepnogorsk Sulfuric Acid Plant. Eurasian Chemico-Technological Journal, 26(4), 265–271. https://doi.org/10.18321/ectj1650

Issue

Section

Articles

Most read articles by the same author(s)