Features of the Structure and Properties of the ta-C Coatings Deposited from Filtered Flows of the Pulsed Cathodic-Arc Discharge
DOI:
https://doi.org/10.18321/ectj1657Keywords:
Carbon coating, Morphology, Phase, Roughness, Nanohardness, ClustersAbstract
The amorphous carbon (ta-C) coatings have been deposited on the polished silicon (111) substrates using the pulsed cathodic-arc evaporation of the graphite target. A comparative analysis of the structure and properties of the ta-C coatings deposited via the pulsed cathodic-arc evaporation with different pulse voltages has been carried out. According to the Raman analyses, optimal energy modes and arc voltage for generating pulsed flows of carbon plasma have been determined. Using the electromagnetic filter enables the effective separation of the ionic and droplet components of the coating while ensuring the complete removal of the macroparticles from the plasma flow. The surface of the coatings deposited under different separation modes, as well as different discharge voltages, has been studied via scanning electron and atomic force microscopies. This leads to a twofold decrease in the surface roughness compared to the flow without filtration. In addition, an increase in the hardness and elasticity modulus of the coatings has been detected. The optical parameters of the coatings depend directly on the phase composition of the coatings, which is controlled by the sp2/sp3 ratio, and on the parameters of the microstructure (size, number and ordering of sp2 clusters). The application of filters enables the deposition of coatings composed of amorphous carbon that exhibit high mechanical and optical properties. These coatings are notably thinner when compared to those deposited from flows without filtration. This study determines the structure, mechanical, and optical properties of a-C coatings deposited with and without filtration of pulsed plasma carbon flow, maintaining a constant discharge duration.
References
(1) Abdul Wasy Zia, Martin Birkett, Deposition of diamond-like carbon coatings: Conventional to non-conventional approaches for emerging markets, Ceram. Int. 47 (2021) 28075–28085. Crossref
(2) M. Kano, Overview of DLC-Coated Engine Components. In: Cha, S., Erdemir, A. (eds) Coating Technology for Vehicle Applications. Springer, Cham. Crossref
(3) Bing Zhou, Xiaohong Jiang, A.V. Rogachev, et al., Growth and characteristics of diamond-like carbon films with titanium and titanium nitride functional layers by cathode arc plasma, Surf. Coat. Technol. 223 (2013) 17–23. Crossref
(4) K. Bewilogua, D. Hofmann, History of diamond-like carbon films – From first experiments to worldwide applications, Surf. Coat. Technol. 242 (2014) 214–225. Crossref
(5) Raj Shah, Nikhil Pai, Rahul Khandekar, et al., DLC coatings in biomedical applications – Review on current advantages, existing challenges, and future directions, Surf. Coat. Technol. 487 (2024) 131006. Crossref
(6) A.S. Chaus, T.N. Fedosenko, A.V. Rogachev, Ľ. Čaplovič, Surface, microstructure and optical properties of copper-doped diamond-like carbon coating deposited in pulsed cathodic arc plasma, Diam. Relat. Mater. 42 (2014) 64–70. Crossref
(7) V.I. Bogdanovich, M.G. Giorbelidze, Ion-plasma coatings performance properties improvement obtained by arc deposition, IOP Conf. Ser.: Mater. Sci. Eng. 1118 (2021) 012005. Crossref
(8) A. Das, B. Chakraborty, A.K. Sood, Raman spectroscopy of graphene on different substrates and influence of defects, Bull. Mater. Sci. 31 (2008) 579–584. Crossref
(9) A. Anders, Growth and decay of macroparticles: A feasible approach to clean vacuum arc plasmas? J. Appl. Phys. 82 (1997) 3679–3688. Crossref
(10) S. Chepkasov, M. Khomyakov, A. Zolkin, et al., The Effect of the Substrate Spatial Orientation on The Properties of Amorphous Carbon Coatings Deposited from Pulse Plasma Flows. 2020 7th International Congress on Energy Fluxes and Radiation Effects (EFRE) 7 (2020) 856–862. Crossref
(11) B.F. Coll, P. Sathrum, R. Aharonov, M.A. Tamor, Diamond-like carbon films synthesized by cathodic arc evaporation, Thin Solid Films 209 (1992) 165–173. Crossref
(12) P.D. Swift, Macroparticles in films deposited by steered cathodic arc, J. Phys. D: Appl. Phys. 29 (1996) 2025. Crossref
(13) S. Boelens, H. Veltrop. Hard coatings of TiN, (TiHf)N and (TiNb)N deposited by random and steered arc evaporation, Surf. Coat. Technol. 33 (1987) 63–71. Crossref
(14) B. Engers, H. Fuchs, J. Schultz, et al. Comparison of substrate temperature and deposition rate between modified pulsed arc process and d.c. arc process. Surf. Coat. Technol. 133–134 (2000) 121–125. Crossref
(15) E. Hettkamp, H. Mecke, The influence on the plasma and the coating caused through a combination of steered arc and modified pulsed arc processes. Surf. Coat. Technol. 200 (2005) 634–638. Crossref
(16) M. Büschel, W. Grimm, Influence of the pulsing of the current of a vacuum arc on rate and droplets, Surf. Coat. Technol. 142-144 (2001) 665–668. Crossref
(17) H.-S. Zhang, K. Komvopoulos, Direct-current cathodic vacuum arc system with magnetic-field mechanism for plasma stabilization. Rev. Sci. Instrum. 79 (2008) 073905. Crossref
(18) Woo-Young Lee, Young-Jun Jang, Takayuki Tokoroyama, et al., Effect of defects on wear behavior in ta-C coating prepared by filtered cathodic vacuum arc deposition, Diam. Relat. Mater. 105 (2020) 107789. Crossref
(19) Luyang Ren, Xuhui Liu, Hongshuai Cao, et al., Mechanical and corrosion properties of hydrogen-free DLC coatings prepared on degradable as-extruded WE43 alloy using FCVA technology, Surf. Coat. Technol. 476 (2024) 130293. Crossref
(20) Hongshuai Cao, Xue Ye, Hao Li, et al., Microstructure, mechanical and tribological properties of multilayer Ti-DLC thick films on Al alloys by filtered cathodic vacuum arc technology, Mater. Des. 198 (2021) 109320. Crossref
(21) Ritwik Kumar Roy, Kwang-Ryeol Lee, Biomedical applications of diamond-like carbon coatings: A review, J. Biomed. Mater. Res. B. 83 (2007) 72–84. Crossref
(22) A. Stanishevsky, L. Khriachtchev, I. Akula, Deposition of carbon films containing nitrogen by filtered pulsed cathodic arc discharge method, Diam. Relat. Mater. 7 (1998) 1190–1195. Crossref
(23) A.C. Fischer-Cripps, Nanoindentation New York: Springer, 2011. Crossref
(24) Xiaodong Li, Bharat Bhushan, A review of nanoindentation continuous stiffness measurement technique and its applications, Mater. Charact. 48 (2002) 11–36. Crossref
(25) J. Tauc, R. Grigorovici, A. Vancu, Optical Properties and Electronic Structure of Amorphous Germanium, Phys. Status Solidi 15 (1966) 627–637. Crossref
(26) A.V. Stanishevsky, Fabrication, characterization, and postprocessing of cathodic-arc-derived hydrogen-free tetrahedral amorphous carbon. In H.S. Nalwa (ed.), Handbook of Surfaces and Interfaces of Materials, Academic Press 2001, 282–334. Crossref
(27) Y. Lifshitz, S.R. Kasi, J.W. Rabalais, W. Eckstein, Subplantation model for film growth from hyperthermal species, Phys. Rev. B 41 (1990) 10468. Crossref
(28) J. Robertson, Amorphous carbon, Adv. Phys. 35 (1986) 317–374. Crossref
(29) P Yang, J.Y Chen, Y.X Leng, et al. Effect of annealing on structure and biomedical properties of amorphous hydrogenated carbon films, Surf. Coat. Technol. 186 (2004) 125–130. Crossref
(30) A. C. Ferrari, J. Robertson. Interpretation of Raman spectra of disordered and amorphous carbon. Phys. Rev. B. 61 (2000) 14095. Crossref
(31) Bing Ye, Xiao Hong Jiang, Bing Zhou, et al., Influences of pulse frequency on structure and mechanical properties of DLC films synthesized by pulsed cathodic arc evaporation, Appl. Mech. Mater. 670-671 (2014) 560–564. Crossref
(32) M. Chhowalla, A.C. Ferrari, J. Robertson, G.A.J. Amaratunga, Evolution of sp2 bonding with deposition temperature in tetrahedral amorphous carbon studied by Raman spectroscopy, Appl. Phys. Lett. 76 (2000) 1419–1421. Crossref
(33) J. Robertson, Diamond-like amorphous carbon, Mater. Sci. Eng. R-Rep. 37 (2002) 129–281. Crossref
(34) Yuzhao Zhuang, Xiaohong Jiang, A.V. Rogachev, et. al., Influences of pulse frequency on the structure and anti-corrosion properties of the a-C:Cr films, Appl. Surf. Sci. 351 (2015) 1197. Crossref
(35) A.T. Kozakov, A.G. Kochur, N. Kumar, et al., Determination of sp2 and sp3 phase fractions on the surface of diamond films from C1s, valence band X-ray photoelectron spectra and CKVV X-ray-excited Auger spectra, Appl. Surf. Sci. 536 (2021) 147807. Crossref
(36) E. Pascual, C. Serra, J. Esteve, E. Bertran, Ellipsometric study of diamond-like thin films, Surf. Coat. Technol. 47 (1991) 263–268. Crossref
(37) M. Hiratsuka, H. Nakamori, Y. Kogo, et al. Correlation between optical properties and hardness of diamond-like carbon films, J. Solid. Mech. Mater. Eng. 7 (2013) 187–198. Crossref
(38) Jiaqi Zhu, Jiecai Han, Xiao Han, et al., Optical properties of amorphous diamond films evaluated by non-destructive spectroscopic ellipsometry, Opt. Mater. 28 (2006) 473–479. Crossref







